Senior Quality Assurance Engineer Job at Bluewater Hayes Inc., Grand Rapids, MI

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  • Bluewater Hayes Inc.
  • Grand Rapids, MI

Job Description

Our client is seeking a Senior Quality Engineer to elevate quality systems, enhance manufacturing consistency, and support new product development initiatives within their Middleville operations. This individual will be a strategic leader in reducing defects, driving continuous improvement, and ensuring robust, standardized quality processes across both internal manufacturing and supplier networks.

This is a high-impact role where you'll champion problem-solving initiatives, drive key metrics, and implement best practices that shape the future of quality in a dynamic manufacturing environment.

Projects You’ll Work On:

  • Build and standardize quality tools including Control Plans (CPs), Quality Alerts, CTQs, LPAs, and SPC systems across manufacturing lines.
  • Lead and facilitate cross-functional problem-solving initiatives using PFMEA, 8D, A3, Fishbone, and 5 Whys to identify root causes and implement long-term fixes.
  • Champion initiatives to reduce scrap, improve process capability, and eliminate sources of variation using Six Sigma methodology.
  • Conduct and lead system, product, and process audits to ensure compliance with internal quality expectations and evolving industry standards.
  • Collaborate closely with engineering and production teams to support launch of new products, ensuring robust quality planning and execution.
  • Analyze quality data, perform Gage R&R and capability studies, and communicate findings clearly to leadership and frontline staff.
  • Monitor evolving industry trends and regulatory requirements, integrating changes into the organization’s quality management systems.

What Experience You Should Bring:

  • Bachelor's degree in Engineering or a related technical field.
  • 5–7 years of experience in manufacturing quality, preferably within metal fabrication, welding, or enameling environments.
  • Demonstrated success leading cross-functional teams and continuous improvement projects.
  • Strong knowledge of PFMEA, Six Sigma, Control Plans, and structured problem-solving methodologies.
  • Proficient with statistical analysis tools (Minitab preferred), ERP systems, QMS platforms, and GD&T.
  • Hands-on experience conducting Gage R&R and process capability analysis.
  • CQE or Six Sigma Black Belt certification is a strong plus.

This is an excellent opportunity for someone who thrives in a collaborative environment, enjoys solving complex problems, and wants to make a tangible impact on manufacturing quality and innovation.

Phishing and Scam Awareness

Bluewater Hayes Inc., it's clients and affiliates will never ask for credit card information or upfront payment for any equipment or items. We do not conduct text or chat-based interview in lieu of in-person, phone or videoconference interviews. If you suspect you are being the target of a scammer, please call 844-833-9460 or email contact@bluewaterhayes.com.

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